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Maximizing Profit vs. Minimizing Cost In
Corrugator Scheduling
Abstract: It is almost always that
corrugator schedulers, human or automated,
focus on reducing the production cost as
means of increasing the profit. Although
“profit = revenue – cost”, revenue is seldom
attended to in attempting to increase the
profit. The contention of this white paper
is that overlooking the revenue term can
result in schedules that fall short of the
highest attainable profit. A corrugator
schedule that brings cost to a minimum does
not necessarily bring profit to a maximum.
Consequently, minimizing the corrugation
cost may cause the plant to lose tangible
profit. To maximize profit, one should
maximize the profit per se; not just
minimize the cost or any other correlate of
the profit.
The Enlightened Planner Dilemma
Abstract: In corrugator scheduling, a
knowledgeable planner understands that
optimizing scheduling on maximum profit and
profit rate is in the best interest of the
plant. Meanwhile, planners are usually
evaluated on what appear to be objective
measures such as trim ratio, average width,
and upgrades. The planner recognizes that
minimizing the trim ratio and maximizing the
utilization can lead to missing an
attainable higher profit. What should the
planner do? Should he do what is best for
the plant at the risk of being misjudged, or
should he just appease his boss by
optimizing scheduling on trim ratio and
average width? We propose an approach where
the planner does what is best for the plant
and get recognized for it.
Profit
maximization in Corrugator Scheduling
Abstract: Maximum profit (max-P) and
maximum profit rate (max-PR) are two
prominent optimization criteria for
corrugator Scheduling because they
contribute directly into the main economic
objective of a plant. The other commonly
used optimization criteria do not
necessarily result in schedules that realize
maximum profit or maximum profit rate. Using
max-P and max-PR criteria require that
certain revenue elements be carefully
identified. This white paper explores the
requirements of applying the max-P and the
max-PR criteria to corrugator scheduling.
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